Customer Case Study-Bright Cutting Series BCP80

Customer: Clean Air Duct Products Manufacturer

Location: Jiangsu, China

Manufacture Equipment： Laser Cutting Machine 6KW    1 unit

                                                             Laser  Cutting Machine 6KW  1 unit

                                                             Laser Platform Welding Machine       2 units

                                                             Handheld Laser Welding Machine     3 units

Cutting/Welding Work: Stainless Steel Thin Plate Cutting , Stainless Steel Welding

Gas Supply Solution : 1 unit of BCP80  ( 80m³/h nitrogen production on site)

Before the Investment:

*High monthly cost of liquid nitrogen: Over RMB 20,000 per month for large liquid nitrogen storage tanks, with rising logistics and storage expenses.

*Complex operation & management: Regular tank refilling by tanker trucks required, with dedicated personnel for docking, inspection and pressure regulation.

*Risk of production suspension: Delayed delivery or insufficient gas supply would directly interrupt laser cutting and welding operations, causing capacity loss and order      delays.

After the Investment:

*Stable 80m³/h 99.99% nitrogen production every day;

* 10- 30minutes for getting the required the gas supply every morning starting up the machine;

* Easy operation for machine start and stop, no special labor intervention when running the BCP80;

* Bright cutting surface no need a secondary treatment;

BCP Series Products Introduction:

The BCP Series is an integrated high-pressure nitrogen generating system that provides reliable nitrogen sources with various purity on-demand. By utilizing low-pressure dual-tower PSA (Pressure Swing Adsorption) filtration technology, it compresses ambient air through a compressor, removes impurities via filters, and employs a refrigerated dryer for moisture removal, followed by PSA and N2 compression to generate high-purity (99.99%) nitrogen at specified high pressures. This meets the requirements for premium oxidation-free laser cutting applications.

Application 

● High-quality stainless steel cutting scenarios, perfectly replacing liquid nitrogen  

● Model M combines mixed gas cutting functionality, achieving premium cutting for carbon steel and aluminum alloys

Products Features:

● On-site gas generation enables oxidation-free cutting of various materials including carbon steel, galvanized sheet, stainless steel, aluminum alloy, and brass, while also providing burr-free cutting for aluminum alloy and mixed-gas cutting for thick carbon steel.  

● Replaces liquid nitrogen, saving 50%-90% compared to liquid nitrogen. 

● Under regular maintenance of the air compressor, carbon molecular sieves boast a lifespan of up to 6-8 years.  

● Run at 7*24 hours.

BCP Technical Specifications